CNC-Based Optical Solution for High-Precision Defect Detection and
Sizing of Electronic Components
Automated Quality Control Solution for Component Defect Detection
This high-speed precision automatic measuring and screening
equipment integrates vision measurement software, CCD industrial
camera, mechanical systems, industrial computer, electrical
components, and solenoid valve blowing functions. Through automated
feeding systems (vibrating plates, manipulators, belts, etc.),
workpieces are transported to the detection station for high-speed
photography. The visual inspection software then evaluates and
calculates results, sorting workpieces into good and defective
products according to preset criteria, achieving comprehensive
quality inspection and screening.
Detection Capabilities
- Workpiece size measurement
- Workpiece appearance defect detection
- Color recognition and defect detection
- Character recognition (OCR) and defect detection
- Barcode recognition and defect detection
- Coding recognition and defect detection
Inspection Advantages
- Non-contact detection, no damage to workpieces
- High detection accuracy up to 0.001mm
- Fast detection speed of 5000 pieces per minute
- Improves overall enterprise efficiency
- Saves significant manpower and material costs
- Fully automatic, stable and reliable operation
- Enhances corporate competitiveness
Application Fields
Widely used in mobile phones, electronic products, precision
hardware, injection molding products, industrial manufacturing,
automobile manufacturing, mechanical processing, powder metallurgy,
new energy, components, electrical appliances, clothing, daily
necessities, food, medical, pharmaceutical, military, aerospace and
other fields.
UNIMETRO Component Visual Inspection Equipment
Provides effective solutions for various appearance defects and
dimensional quality problems in the manufacturing process of
inductance, resistance, capacitance and other component products.
Automatically inspects component appearance defects and dimensions
while intelligently outputting inspection reports. Helps component
manufacturers optimize production processes, reduce costs, and
ensure perfect product quality.
Product Specifications
Compatible Products: Lithium battery cap, cap semi-finished product, cap PTC, sealing
ring, cap anode cap, etc.
Dimensions: 900×1000×1800mm (L×W×H)
Weight: 300kg
Key Features
- Automatically detects appearance defects and dimensions of
commutators
- All testing items completed in one operation
- High versatility - single device detects multiple commutator
products
- Industry-leading defect detection for commutator appearance
- Detection speed up to 800 pieces per minute
- Detection accuracy up to 0.001mm
- Automatic classification and sorting of good and defective products
- Automatic feeding with storage hopper reduces manual feeding
frequency
- Equipped with imported optical components from Germany, Japan and
Italy
- Intelligent test output helps improve lithium commutator production
process
- Easy to learn and use - operational after 1-2 days training
- 24/7 uninterrupted operation capability
Technical Parameters
| Detection Category | Parameters |
|---|
| Size detection | Height, outer diameter, different size mixture |
| Solder joint | No welding spot, missing welding, welding deviation, breakdown,
explosion black, false welding, welding depth, welding shallow,
spot penetration, welding defect |
| Arc welding | Whether there is arc welding, arc welding quantity, arc welding
eccentricity, missing welding, no welding spot, welding black,
welding defect, broken point, etc. |
| Orifice | Missing orifice plate, orifice plate position offset, orifice plate
missing, orifice plate deformation, stains, scratches, orifice
plate mixing, etc. |
| Positive cover | Top cover deformation, eccentricity, scratches, crushing, stains,
bumps, indentation, watermarks, top cover mixing, etc. |
| Sealing ring | The sealing ring is damaged, deformed, poorly coated, color
difference of the sealing ring, mixing of the sealing ring, etc. |
| Rubber ring | Missing apron, missing, offset, broken apron, broken apron, etc. |
| PTC | Deformation, scratches, embossing, damage, black edges, inner and
outer edges, dirty surfaces, color difference, poor plating, etc. |
Visual Inspection System
Our independently developed visual inspection software, backed by
over ten years of core R&D expertise, features more than 2000
functions including defects, color, size, copper leakage, and OCR
detection. This comprehensive quality control system supports rapid
product detection across more than 100 industries with full
automatic non-contact operation that causes no workpiece damage.
The programmable software can filter up to 32 categories and handle
multiple workpieces simultaneously, significantly improving
enterprise efficiency. With detection speeds up to 5000 pieces per
minute and accuracy reaching 1μm depending on the workpiece, the
system eliminates redundant manual operations from detection
through screening to packaging, reducing labor costs and human
error while improving accuracy.
Featuring intelligent software with user-friendly interface, simple
operation, simulation data options, enhanced large-batch data
processing, and ERP system integration, our solution dramatically
improves enterprise data processing efficiency.
Appearance Defect Detection
Company Information
Our Clients & Agents
Frequently Asked Questions
Q1: Are you a factory or trading company?
A1: We are a factory and provide responses within 24 hours.
Q2: What does your company mainly produce?
A2: We primarily manufacture Vision Measuring Machines, Coordinate
Measuring Machines, CMM & VMM fixtures, and related equipment.
Q3: How to Choose the Appropriate Specification?
A3: Our professional team will recommend suitable specifications
based on your product variety and size requirements.
Q4: Do you accept customized service?
A4: Yes, we provide both standard machines and customized solutions
tailored to customer needs.
Q5: What is your warranty period?
A5: Our products come with a 1-year warranty. We have enhanced
durability on breakable components, ensuring reliable product
quality.
